Vibrating Hoppers
Uses of hopper vibrators
In industrial production processes, it is common to store and dose parts by means of vibrating hoppers driven by electromagnetic vibrators. These systems are used in many industrial sectors, such as the automotive, food, pharmaceutical, cosmetics and mechanical industries, among others.
Vibrating hoppers optimize the flow of parts to the feeding systems, ensuring a continuous, controlled and efficient supply throughout the production process.
Types of vibrating hoppers
We have configurable solutions for multiple industrial applications.
What are vibrating hoppers?
The vibratory hopper, also known as the autonomy unit, is installed on top of the vibratory feeder and acts as a storage and dosing system for parts.
Its main function is to ensure a constant stock of material and to supply it in a regulated manner to the vibratory feeder, thus maintaining the continuity of the automatic process.
The incorporation of a vibrating hopper is especially recommended when:
- High operating autonomy is required.
- The feeder does not have sufficient storage capacity.
- The pieces have a considerable weight or volume.
- It is necessary to ensure a continuous and stable flow of feed.
In certain industrial applications, their use is essential due to the specific characteristics of the parts to be handled.
Characteristics of vibrating hoppers
A vibrating hopper is composed of:
- A rectilinear vibrator.
- A shovel or hopper made of stainless steel.
- An electronic amplitude regulation unit.
Its function is to store, evacuate and dose bulk pieces in a controlled manner, responding to the signals emitted by the vibratory feeder.
Thanks to their robust and precise design, these systems guarantee a smooth and uniform transport of the parts, minimizing jams and damage during the process.
How to choose a vibrating hopper?
The choice of a vibrating hopper depends on different factors related to the characteristics of the parts and production needs.
The main aspects to be taken into account are:
- Type of part.
- Dimensions and geometry.
- Weight of material.
- Storage capacity required.
- Time of autonomy required.
Selecting the right solution improves the efficiency of the feeding system and optimizes the performance of the production line.
Types of vibratory units in TAD
At TAD we develop different solutions of vibrating hoppers adapted to each industrial application
Dynamic Hopper (VC Unit)
System composed of a vibrator and a shovel-bin, with capacities from 2 to 50 dm³.
Static hopper (VT Unit)
Composed of a vibrator and a shovel, with capacities from 25 to 400 dm³, particularly suitable for heavy parts.
In addition, we have a wide range of straight vibrators for vibrating hoppers:
- VD-20
- VD-30
- VD-60
- VD-70
This variety allows us to offer solutions adapted to a wide range of industrial applications.
Design and operation
The design of a vibrating hopper must ensure:
- Safe and efficient loading of parts.
- A regular and controlled discharge.
- The absence of blockages or wedging.
- Careful treatment of the transported product.
In applications where the loading height may affect the ergonomics of the operator, it is recommended to incorporate elevator-conveyor systems that facilitate the repositioning of parts at a lower height.
TAD’s vibratory hoppers stand out for their robustness, reliability and manufacturing quality. In addition, all parts in contact with the parts are made of materials suitable for the pharmaceutical and food industries.
Tailor-made solutions
Contact our technical team and find out how to optimize the performance of your production line.